Panangipatnag na Produkto

Say Metalizing UV Coating Line et ginawa parad saray cosmetic packaging, saray kabiangan na luluganan, saray elektroniko tan saray dekorasyon ya plastik ya parte. Inkasakey to so UV basecoat, vacuum metallization tan UV topcoat pian nawalaan na unipormi, high-gloss metalized surfaces ya walay mabiskeg ya adhesion tan proteksion.

Saray Manunan Tampok

Dual UV Coating Technology
Say UV basecoat et mangiiter na makinis ya tapew parad metalization, bangta say UV topcoat et manproprotekta sumpad oxidation, fingerprints tan kemikal.

Ultra-Smooth Mirror Surface
Say precision leveling tan rotary electrostatic atomization et mamawas ed orange peel tan depekto ed tapew, ya makadampot na Ra Less nen o mipara ed 0.2 μm diad saray espisipikon kondisyon.

Abeban-Temperaturan UV Curing
Say kontroladon UV curing et mamapaabeba ed pakawalaan na petang, ya ontulong pian ag-onkupas, na-crack tan na-stress iray manipis ya plastik ya parte.

Teknikal iran Detalyado

Module / System	Parametro	Teknikal ya Detalyado
Antis-sistema na panagtambal	Panag-aktibo ed tapew	Plasma treatment power: 3-5 kWSsurface tension: Mas baleg o mipara ed 44 mN/m
UV Basecoat System (Key)	Kapal tan Kapatag na Pelikula	Kapal: 12-18 μmTolerance: ±2 μmSurface flat: Ra Mas abeba odino mipara ed 0.2 μm
Sistema na Panag-level tan UV Curing	Proseso na IR + UV	IR soft leveling: 55-65℃UV curing time: 1-8 s
Panangipara na Vacuum Metallization	Kalidad na Tapew	Orange peel-free surfaceFlatness: Ra Less of equal to 0.2 μm
UV Topcoat System (Key)	Protective Layer	Kapal: 20-30 μmPananos: ±2 μmKapal na tapew: Mas baleg nen o mipara ed 4H
Sistema na Pan-spray	Rotary Atomizer	Kapeles: 30,000-70,000 RPMEElectrostatic voltage: 60-100 kV
UV Curing System	Nanlapuan na Liwawa tan Temperatura	UV-LED / Mercury lampPower density: 80–120 W/cm2Curing temperature: Less of equal to 60 degree
Kaunoran ya Palabas	Kalidad na Layer na Metal	Anti-oxidation performanceColor stabilityAdhesion rating: Class 0

Metalizing Process Flow

Pankarga → Panlinis tan Panangekal na Ag-onkukurang → Panag-aktibo na Plasma → Pangekal na Dabok → Pan-spray na UV Primer → Pan-level na IR → Pan-UV Curing → Panag-vacuum Metallization → UV Top Coating → Panangipaabig → Inspection → Pan-unload

Kada proseso et aka-configure pian nawalaan na tuloytuloy ya adhesion, parepareho so coating tan stable ya itsura na metal.

Sistema na Konpigurasyon

Say Metalizing UV Coating Line et tugyopen na sarayan manunan sistema:

Loading & Pre-system na panagtambal
Pankarga na conveyor, kagawaan na workpiece, panaglinis, pangekal na ionized air dust tan plasma treatment parad panagparaan na tapew.

UV Base Coat System
Automatikon UV base-coat spraying, IR leveling tan UV curing. Saray parametro na panag-coating et nakontrol unong ed workpiece tan materyales na panag-coating.

Vacuum Metallization System
Vacuum chamber, pumping system, evaporation unit, workpiece rotation tan vacuum monitoring system parad metalization na aluminum.

UV Top Coat & Curing System
Automatikon UV top-coat spraying ya tumbokan na UV curing pian naprotektaan so metalized layer tan nawalaan na nakaukolan iran surface properties.

Sistema na Panangontrol ed Kuryente tan Panangasikaso ed Dagem
PLC control cabinet, HMI operation panel, temperatura tan humidity control, malinis-air filtration, exhaust system tan interlock protection.

Saray Aplikasyon

Pambalot na Kosmetiko
Saray bote na pabalingit, taklob na losyon tan saray kaso na lipstick ya atagey so gloss to, ag-onkulang ed kemikal.

Saray Kabiangan na Luluganan
Saray console trims, dashboard panels tan emblems ya walay abeban -temperature curing tan mabiskeg ya adhesion.

Consumer Electronics
Saray beneg na smartphone, saray smartwatch housing tan saray earbud case ya parepareho so coating da.

Solusyon ya Nipasadya

Panagplano na Layout
Inpasadya so U-shaped, L-shaped odino linear iran layout base ed kondisyon na workshop.

Panangibaga na Substrate
Saray parametro na kagawaan tan spray et nipasal parad ABS, PC, PMMA, TRITAN tan salming.

Pantutunosan na Kapasidad
Say kapeles na conveyor tan say IR/UV curing et aka-configure parad nakaukolan a kapasidad tan panaon na siklo.

Turnkey Integration
Kaiba ed suporta so pangitunos na proseso, pangi-install, pangi-commission, FAT tan panagpasal na operator.

Kontrol ed Kalidad

Antis na Panpatambal:Inline testing parad surface tension (ya mas baleg nen say 44 mN/m) tan plasma power stability pian naseguro so mabiskeg ya primer bonding.

Pansukimat ed Pankakasakey na Panag-abel:Istrikton panagbantay ed kapal na pelikula (± 2 um) tan say inkapat na tapew (Ra Less of or equal to 0.2 um) ed kada batch.

Pansubok ed Pankapeket tan Inkapekder:Standardized cross-hatch testing (Class 0 adhesion) ya inlaok ed hardness checks ( Mas baleg nen say 4H) tan chemical resistance verification.

Factory Acceptance Testing (FAT):Say malet ya pre-shipment operational runs ya mangi-simulate ed peteg iran kondisyon na produksyon pian naseguro so inka-mapanmatalkan na sistema, panangontrol na temperatura na curing (Less of o mipara ed 60 degree), tan mechanical safety.

FAQ

T: Anto ray materyales ya substrate ya mipara ed sayan linya na coating?

A: Say sistema et sigpot ya aka-optimize parad saray plastik a singa say ABS, PC, PMMA, tan TRITAN, ontan met ed saray glass substrates.

T: Panon ya naprebentaan na linya so depormasyon ed manipis iran plastik a parte?

A: Manguusar iya na low-temperature IR leveling tan UV curing ya kontrolado ed leksab na 60 degree, pian napaliisan so thermal stress tan warping.

T: Antoy kaslakan ya kapal na coating tan kalidad na tapew?

A: Say kapal na basecoat et manlapud 12 anggad 18 um, say topcoat et manlapud 20 anggad 30 um, ya makagamor na mirror finish ya Ra Less of o mipara ed 0.2 um.

T: Sarag kasi ya i-customize so layout na kagawaan pian onkana ed talyer tayo?

A: On, saray layout et custom- ya adesinyo pian onkana ed cleanroom space yo, ya onsusuportad U-shape, L-shape, odino linear iran configuration.

T: Anto ray estandarte na kalidad ya nasumpal na saray asumpal ya coating?

A: Saray coating et makadampot na Class 0 ya adhesion (cross-hatch test) tan say tapew na tapew ya mas baleg nen say 4H ya walay mabiskeg ya resistensya ed kemikal tan oxidation.

T: Anto ran utilities tan hook-ups so nakaukolan ed-site?

A: Mangiiter kami na detalyadon diagram na layout na utility pre-shipment ya mansaklaw na kuryente, compressed air, exhaust ventilation, tan saray detalye na cleanroom.

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